Custom Foam Inserts

Why do our custom flight case inserts offer so much protection?

Our custom flight cases are trusted to protect valuable equipment, samples and paperwork during travel. Our customers include broadcast and lighting professionals, other business people, entrepreneurs and creatives who need to make sure their luggage is as safe as they are.

Unfortunately, there's a lot of potential for belongings to be damaged when people are travelling across the country or abroad: on the way to an airport or station; in the luggage hold of a plane, train or coach; in the back of a car and even during the short journey from a lobby to a hotel room.

This is why we use polyethylene foam to make the all-important inserts for our custom flight cases. The inserts are what keep the contents of the case in place, but they are also vital to in-case protection.

What is polyethylene foam?

Polyethylene foam is an expanded form of polyethylene plastic. It's otherwise known as 'closed cell' foam because it's made up of millions of tiny, sealed bubbles. This structure is what gives the foam its strength, resistance and resilience.

Customised foam inserts are ideal for use in flight cases because it dampens vibrations that are caused by both air and road travel. It springs back into form after it’s been compressed, and it also has high impact strength - which means it will absorb the unavoidable knocks any equipment receives when it's in transit.

What are its most useful properties?

It's strong and tear-resistant
It absorbs shock and dampens vibrations
It's flexible and buoyant
It's lightweight
It's non-abrasive
It provides thermal insulation
It's water, grease, solvent and chemical resistant
It will remain free of bacteria, mildew and mould
It’s free from CFCs
It's odourless
It doesn't gather dust

What type of polyethylene foam does Best Flight Cases use?

We use low density polyethylene foams LD18, LD33 and LD45, which are also used for making body protection products, vibration pads and insulation pads. We use polyethylene foam inserts for all of our custom flight case line:

Our custom flight cases are made to suit the needs of each individual customer and we will work with you to meet almost any specification. Contact a member of our team to find out more.

At Best Flight Cases we don't just specialise in custom cases but are strongly dedicated to creating high quality bespoke internal fittings to make each case fit for purpose. We also provide custom foam inserts made onsite with a team of designers who work closely with clients to achieve the required specification.

This sophisticated laser technology means that the protection and presentation opportunities we offer will keep your kit secure whilst making you stand out from the crowd. The colour range is customisable which consist of a 6mm BLACK top layer as standard or an alternative colour listed below

GREY GREEN RED ORANGE PURPLE BLUE WHITE YELLOW

A selection of standard foam inserts are also available to accommodate common pieces of equipment and items that are used in everyday industry.

All about Foam
(please see bellow)

Tool Case Foam

Camera Case

Computer and Accessories

Lens Case

Sonifex DHY-03S Foam insert to fit Maxibag 2-122

£78.00

Foam Insert for Sonifex DHY-03S to fit Maxibag 2-122 Price Included Case and Foam Insert. Kit NOT Included Insert will take Sonifex DHY-04 and Sonifex DHY-03S models.....

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